Half Diamond Manufacturing
Project Info
Manages your Half Diamond manufacturing operations from Activepart/4P/Factory process to Quality Control including Compliance, Production, management, Inventory etc. You’ll not only improve your process efficiency but will be able to accurately manage Stock, exceed Process expectations and accelerate growth.
Started From : 01 January 2022Innovative Interfaces
This system is the best web app that offers 100% customization to meet your business requirements of diamond inventory management with all features for your organization including but not limited to inventory management, data security, crystal clear business trading, multinational currency, CRM, administration, MIS reporting, and much more.
A Cloud Half Diamond Manufacturing Software specially designed to cater the needs of half-cut manufacturing units to help in cost cutting, improve operational efficiency and take faster decisions. It gives flexibility to your business to move in the right direction. You get a competitive advantage and access to innovative new technologies.
The inventory management system in the ERP provides real-time visibility and control of Materials, Work in Process and Finished Goods. Automatic Tracking of Diamonds becomes possible with production management system. It helps pinpoint where the inventory was used and where it went and also helps trace defective lots.
Half-diamond manufacturing runs as its own supply chain, not a smaller version of full rough-to-polish production — rough enters through Activepart, moves through 4P, and exits through Quality Control on its own schedule, often across a factory and several satellite units at once. Because that chain is shorter and more phased than full manufacturing, this system is built for staged rollout: bring one factory live on Activepart and 4P tracking first, then extend the same tracking to each satellite unit as it’s ready, without disrupting the units still running on paper.
Improving over years makes us perfect for you
Half-Cut Rough Intake
- Kapan intake for half-cut workRegister incoming rough earmarked for the half-diamond route with supplier, weight and rate, kept separate from full-manufacturing parcels.
- Single and mixed packet movementMove one stone or a mixed packet between Activepart and 4P stages with weight and pieces confirmed on both the issue and the return.
- Lab linkage on half-cut goodsTie grading-lab movements back to the originating packet so certified results follow the half-cut stone rather than a fresh entry.
- Barcode-tagged half-cut packetsScan packets at each Activepart and 4P handover, replacing the paper register that half-cut units usually run on.
- Stage-wise configurationConfigure Activepart, 4P, factory, windowing and marking separately, each with its own return rules and expected loss band.
- Report visibility by roleShow a 4P supervisor their own stage while the factory manager sees the whole half-cut pipeline in one view.
- Half-cut planning captureRecord the intended half-cut outcome per packet, then compare it against what QC actually passed.
- Grading at handoverCapture colour, clarity, shape and sieve as goods change stage, so pricing and sorting downstream read one agreed grade.
- Stage-wise loss limitsSet an acceptable weight-loss band for each half-cut stage and get flagged the moment a lot returns outside it.
- Controlled stage routingDefine which stage may issue to which, so a packet cannot skip Activepart or return into the wrong stage.
- Jangad numbering on outward movesIssue a jangad reference automatically whenever goods leave the unit, so satellite factories reconcile against the same number you do.
- Role-based access per stageGive each user exactly the forms and actions their role needs, including whether they may amend a rate after approval.
- Machine-wise issue and returnRecord what went onto each laser or bruting machine and what came back, with per-machine output and loss reporting.
- Phased production controlPlan half-cut output across factories and satellite units, then track actual throughput stage by stage against that plan.
- Half-cut sale and assortmentSell or assort half-cut goods straight from stock, with reports showing what each assortment returned against its cost.
Manufacturing & Jobwork
- Stage-to-stage issue/return for internal management
- Department issue/return for Activepart, 4P, Factory, Windowing and Marking
- Issue/receipt to worker for half-cut polishing
- Splitting and mixing of half-cut lots in process across the factory
- Mixing finished half-cuts back into lots
- Jobwork issue/return across satellite units
- Financial year wise accounting & Taxation
- Quick search advanced view
- Half-cut stock tally by Barcode or RFID
- Half-cut stone compare across stages
- Packet transfer between Activepart and 4P batches
- Flexible column layout and Excel export for half-cut reports
- Real-time notification on every stage handover
- Daily half-cut throughput summary by schedule
- 200+ Reports
- Half-cut packet tracing across satellite units
Project Result & Benefits
This product is built around the half-cut route specifically — Activepart in, 4P through, Quality Control out — rather than the full rough-to-polish pipeline. That narrower scope is deliberate: half-cut units don’t need sawing, cleaving or laser-machine tracking, so the system stays focused on the stages that actually apply to your factory.
It suits half-cut manufacturers running one factory or several satellite units at once, letting you bring each site onto the same Activepart-to-QC tracking at its own pace instead of forcing a single big-bang rollout across every location.
How this differs from Diamond Manufacturing
Need the full rough-to-polish pipeline instead — sawing, laser cutting, cleaving and windowing through to finished stock? See Diamond Manufacturing, our ERP for complete rough-to-polish production.
